Message:20360 In: TECH.WW

From: G8MNY
Date: Mon, 06 Apr 26 06:36:00 Z
Newsgroups: TECH.WW
Subject: Pac-Comm Tiny2 Battery Tale
Message-ID: <56550_GB7CIP>
Path: N2NOV|KC2NJV|VE3CGR|PI8ZTM|CX2SA|ED1ZAC|GB7CIP

R:260406/0644z @:N2NOV.#RICH.NY.USA.NOAM $:56550_GB7CIP
R:260406/0644Z 1138@KC2NJV.#NASS.NY.USA.NOAM LinBPQ6.0.25
R:260406/0643Z 74030@VE3CGR.#SCON.ON.CAN.NOAM LinBPQ6.0.25
R:260406/0642Z @:PI8ZTM.#ZH1.NLD.EURO #:52910 [Den Haag] $:56550_GB7CIP
R:260406/0642Z @:CX2SA.SAL.URY.SOAM #:63866 [Salto] FBB7.00e $:56550_GB7CIP
R:260406/0640Z @:ED1ZAC.EAC.ESP.EU #:9684 [EANET1G.06] $:56550_GB7CIP
R:260406/0636Z @:GB7CIP.#32.GBR.EURO #:56550 [Caterham Surrey GBR]

From: G8MNY@GB7CIP.#32.GBR.EURO
To : TECH@WW

By G8MNY (New Jan 08)
(8 Bit ASCII graphics use code page 437 or 850, Terminal Font)

I have been looking at the disastrous results of adding external backup
battery connection to a tiny2, as the small rare soldered in Li battery had
died.
The external batteries outside the metal case had been wired from the anode of
low voltage drop D5 to JPB 2 battery 1k earth jumper link.
_ _ _ _ _ _ _ _ _ _ _ _ _
D5 | |
ÚÄ´<ÃÄÄÄÄÄÄÄÄ¿+3.6V External
³ _³_ Replacement
ÃÄ´<ÃÄoVCC Ü Li 2x AA in
³ D4 ³ battery Holder
³ 1 o |
³ JPB 2 oÄ¿- - - - - - - - Ù
³ 3 o ³
ÄÄÁÂÄÄÄÄÄÄÄÄÄÄÄÁÄ)ÄÄÂÄÄÄoVBB to Ram Memory
³+ ³ ÀÄÄÄoBACKUP to IC U4
1u === 1k
ÁÄÄÄÄÄÄÄÄÄÄÄÄÄÁÄÄÄ0V

As you see from the circuit there is very little other than the 1uF protecting
the static sensitive memory IC from external electrical shock (static & HF).
The Li battery current limiting 1k earth resistor left in the external battery
system only making matters worse!

THE DAMAGE
In the end the TNC packed up with a blown up memory 62256 IC & a Z80 S10/0 IC
Which handles the data bus to the memory & Z80 CPU. This was found by swapping
ICs to another TINY2, luckily all in sockets. The logic IC U4 a 78HC132 took
the Zapp OK!

MY SOLUTION
After replacing the ICs, I unsoldered the Li battery & wired the battery
connections to 2x AAA Alkaline cells (soldered to batts with special solder or
file ends) all tapped up (parcel tape) to provide insulation & some battery
leakage protection to the PCB & double side taped the bundle to the PCB where
the 82C88 IC hole space is.
ÚÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄ¿
³12V (~~~~~~~~) DD SW ³
³ ( 2x AAA ) 45 [Li] ³
³RIG ~~~~~~~~ ³
³DIN ÚÄÄÄ¿ ÚÄÄÄ¿ÚÄÄÄ¿ÚÄÄÄ¿ L³
³sw ³ ³ ³ ³³EP ³³RAM³ ³
³ ³Z80³ ³Z80³³ROM³³MEM³ E³
³ ³S10³ ³CPU³³ ³³ ³ ³
³2 ³ ³ ³ ³ÀÄÄÄÙÀÄÄÄÙ D³
³3 ÀÄÄÄÙ ÀÄÄÄÙ ³
³2 S³
ÀÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÙ
I expect the 2 AAAs should last as long as the original Li?


I hope this tale stops anyone else from zapping their TNC.


P.S. don't forget to backup your TNC EPROM if you can, as EPROMS only have a 7
year G'tee image lifetime!


Why Don't U send an interesting bul?

73 de John G8MNY @ GB7CIP





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