REFRIGERANTS & EPA SECTION 608 • LESSON 14

R-454B Refrigerant

R-454B is a lower-global-warming-potential refrigerant blend increasingly used in new residential and light-commercial air-conditioning and heat-pump equipment. It is one of the principal refrigerants being used as the HVAC industry transitions away from R-410A in newly manufactured equipment.

R-454B combines R-32 with the HFO refrigerant R-1234yf. The resulting blend provides substantially lower global warming potential than R-410A while retaining characteristics suitable for comfort-cooling applications. R-454B is classified A2L, so technicians must apply the lower-flammability service practices introduced in the previous lessons.

What You Will Learn

After completing this lesson, you should be able to:

1

Identify R-454B

Recognize R-454B as an A2L refrigerant blend containing R-32 and R-1234yf.

2

Understand Its Blend Composition

Explain how the HFC R-32 and HFO R-1234yf combine to form R-454B.

3

Compare R-454B With R-410A

Recognize important differences in global warming potential, safety classification, equipment design, and service procedures.

4

Recognize Blend Behavior

Understand that R-454B is a zeotropic blend with temperature glide and should be handled according to proper blend-charging procedures.

5

Apply A2L Safety Practices

Recognize ventilation, ignition-source control, leak detection, recovery, and tool requirements associated with R-454B equipment.

6

Recognize Equipment-Specific Requirements

Explain why R-454B must only be used in equipment designed and approved for that refrigerant.

A Lower-GWP A2L Refrigerant Blend

R-454B is a zeotropic refrigerant blend developed for use in applications including residential and light-commercial air conditioning and heat pumps. It combines an HFC refrigerant with an HFO refrigerant to obtain the desired balance of performance, environmental characteristics, and operating properties.

R-454B contains approximately 68.9% R-32 and 31.1% R-1234yf by mass.

R-454B refrigerant profile showing A2L safety classification, R-32 and R-1234yf composition, lower global warming potential, temperature glide, and comfort-cooling applications
Figure 52 — R-454B is an A2L refrigerant blend increasingly used in new residential and light-commercial air-conditioning and heat-pump equipment.

Designation

R-454B

Refrigerant Type

Zeotropic HFC/HFO blend.

Components

R-32 and R-1234yf.

Composition

Approximately 68.9% R-32 and 31.1% R-1234yf by mass.

Safety Classification

ASHRAE A2L.

Typical Applications

New air-conditioning and heat-pump equipment designed specifically for R-454B.

R-32 Plus R-1234yf

Understanding the two components of R-454B helps explain why the finished refrigerant has the characteristics it does.

R-32 provides useful refrigeration capacity and thermodynamic performance but is an A2L HFC with a higher GWP than the finished R-454B blend. R-1234yf is an HFO refrigerant with very low GWP. Combining the two produces a refrigerant with substantially lower GWP than R-410A while maintaining properties useful for comfort-cooling equipment.

R-454B blend composition diagram showing approximately 68.9 percent R-32 and 31.1 percent R-1234yf
Figure 53 — R-454B combines approximately 68.9% R-32 with 31.1% R-1234yf by mass.

R-32 Component

An HFC refrigerant already familiar from the previous lesson and also used as a component of R-410A.

R-1234yf Component

An HFO refrigerant with very low global warming potential. HFO refrigerants will be examined more closely in the next lesson.

R-454B Has Temperature Glide

R-454B is a zeotropic refrigerant blend. Its components have different boiling characteristics, so the refrigerant does not maintain exactly one saturation temperature throughout the phase-change process.

This means R-454B has separate bubble-point and dew-point saturation temperatures and a temperature glide between them.

REMEMBER

For a zeotropic blend, dew-point saturation temperature is used for vapor-side superheat calculations, while bubble-point saturation temperature is used for liquid-side subcooling calculations.

LESSON 10 REVIEW

Bubble Point, Dew Point, and Temperature Glide

These service concepts were examined in detail using R-407C in R-407C Refrigerant.

Withdraw the Refrigerant as Liquid

Because R-454B is a refrigerant blend, it should normally be withdrawn from the supply cylinder as liquid. Liquid withdrawal helps maintain the intended proportions of R-32 and R-1234yf.

Repeatedly removing vapor from a blend cylinder can change the composition of the refrigerant remaining in the cylinder.

LIQUID WITHDRAWAL IS NOT LIQUID FLOODING

Withdrawing R-454B from the cylinder as liquid does not mean that uncontrolled liquid should be allowed to enter a running compressor. Follow the equipment manufacturer’s charging procedure and control refrigerant flow as required.

Blend Composition Matters

Because R-454B contains two refrigerants with different physical properties, fractionation can occur when the liquid and vapor portions of the refrigerant have different compositions.

Proper charging procedures help preserve the intended composition. When a system has suffered a significant refrigerant loss, follow the equipment and refrigerant manufacturer’s procedures for determining whether the remaining charge may be retained or whether recovery and complete recharging are appropriate.

DO NOT GUESS AFTER A MAJOR LEAK

If the composition of a remaining blend charge is uncertain, follow manufacturer guidance rather than assuming that simply adding refrigerant will restore the system to its original condition.

Designed for Similar Applications — But Not Interchangeable

R-454B is being used in many of the same general comfort-cooling applications historically served by R-410A. That makes comparison useful, but it does not make the refrigerants interchangeable.

Comparison of R-454B and R-410A showing refrigerant composition, safety classification, global warming potential, temperature glide, and equipment requirements
Figure 54 — R-454B provides substantially lower GWP than R-410A but introduces A2L flammability and equipment-design considerations.
Characteristic R-454B R-410A
Refrigerant Type HFC/HFO blend HFC blend
Components R-32 / R-1234yf R-32 / R-125
ASHRAE Safety Class A2L A1
Ozone Depletion Potential 0 0
Global Warming Potential Much lower Higher
Temperature Glide Present Very small
Flammability Lower flammability No flame propagation under classification test conditions
Equipment Designed for R-454B Designed for R-410A

Lower Direct Climate Impact

One of the principal reasons for using R-454B is its substantially lower global warming potential compared with R-410A.

Both refrigerants have zero ozone depletion potential, so this transition differs from the earlier move away from R-22. The R-22 transition was driven heavily by ozone depletion. The transition away from high-GWP R-410A in new equipment is focused on reducing the climate impact of refrigerants.

TWO DIFFERENT TRANSITIONS

R-22 → R-410A: primarily an ozone-protection transition.
R-410A → lower-GWP refrigerants: primarily a climate-impact transition.

Use R-454B-Specific P-T Data

Technicians familiar with R-410A may find some R-454B operating pressures familiar, but the two refrigerants do not have identical pressure-temperature relationships.

Always select R-454B on an electronic manifold or use an R-454B pressure-temperature reference when determining saturation temperature.

REMEMBER THE GLIDE

Because R-454B is zeotropic, verify whether your instrument is displaying bubble point, dew point, or both. Use the correct saturation reference for the measurement being made.

Use the Correct Side of the Saturation Range

Superheat

Use the dew-point saturation temperature corresponding to the measured vapor pressure.

Subcooling

Use the bubble-point saturation temperature corresponding to the measured liquid pressure.

FIELD RULE

Dew for superheat. Bubble for subcooling.

R-454B Is Lower Flammability

R-454B is classified A2L. The A identifies the lower-toxicity classification, while 2L identifies lower flammability with low burning velocity.

This is a major service difference from R-410A, which is classified A1.

LESSON 12 REVIEW

A2L Refrigerant Safety

The meaning of A2L, comparison with A1 and A3 refrigerants, ventilation, ignition-source control, and service-tool considerations were covered in Introduction to A2L Refrigerants.

The Equipment Is Designed Around an A2L Refrigerant

R-454B systems are designed and evaluated with the refrigerant’s lower-flammability characteristics in mind. Depending on the equipment, application, refrigerant charge, and installation, safety provisions may include refrigerant detection, airflow or mitigation requirements, charge limitations, warning labels, and other design features.

R-454B A2L system safety diagram showing refrigerant detection, ventilation, ignition-source control, equipment labeling, leak mitigation, and compatible service tools
Figure 55 — R-454B equipment incorporates design and service provisions appropriate for an A2L refrigerant.
SAFETY FEATURES ARE PART OF THE SYSTEM

Do not bypass, disable, relocate, or substitute refrigerant detection or mitigation components except as specifically permitted by the equipment manufacturer.

Some Equipment Uses Leak Detection and Mitigation

Some A2L systems use refrigerant detection systems to identify a refrigerant concentration that requires a safety response.

Depending on the equipment design, detection may cause indoor fans or other mitigation equipment to operate, alter normal equipment operation, or initiate another manufacturer-designed response intended to disperse refrigerant and reduce accumulation.

DIAGNOSE SAFETY CONTROLS CORRECTLY

A refrigerant detector or mitigation control is not an optional accessory when it is required by the equipment design. If a safety device fails, repair the safety system according to manufacturer procedures rather than bypassing it to restore operation.

Prevent Refrigerant Accumulation

When servicing R-454B equipment, evaluate whether a refrigerant release could accumulate in the work area. Enclosed spaces, low areas, equipment compartments, pits, and poorly ventilated locations deserve particular attention.

Appropriate ventilation reduces the potential for refrigerant to accumulate to an ignitable concentration and also helps control oxygen-displacement hazards.

BEFORE OPENING THE SYSTEM

Consider refrigerant quantity, room size, ventilation, possible accumulation areas, and potential ignition sources.

Control Ignition Sources During Service

Because R-454B is an A2L refrigerant, technicians must consider ignition sources whenever refrigerant could be released into the work area.

Open Flames

Control torches, burners, pilot flames, matches, and similar sources.

Smoking

Smoking materials should not be present in an A2L service area.

Electrical Arcs

Switching devices, damaged wiring, motors, relays, and other electrical equipment can potentially produce arcs.

Sparks

Grinding, cutting, some tools, and electrical connections can produce sparks.

Hot Work

Brazing and similar operations require the refrigeration circuit and work area to be made safe first.

Hot Surfaces

Consider sufficiently hot surfaces when evaluating potential ignition sources.

Recover Before Brazing or Cutting

Do not apply a torch to a refrigeration circuit containing R-454B. Properly recover the refrigerant and follow the manufacturer’s procedure before brazing, cutting, or performing other hot work.

SERVICE SAFETY

A system being repaired with a torch must first be placed in the safe condition required by the equipment manufacturer’s A2L service procedure.

Verify A2L Compatibility

Technicians should not assume that every tool previously used for R-410A is automatically suitable for R-454B.

Equipment that handles refrigerant or contains potential ignition sources should be evaluated for suitability for R-454B and A2L service.

Recovery Machine

Use recovery equipment suitable for R-454B and A2L refrigerants.

Leak Detector

Verify that the detector is suitable for detecting R-454B.

Vacuum Pump

Follow the pump manufacturer’s A2L suitability and operating instructions.

Manifold and Hoses

Verify refrigerant compatibility and appropriate working-pressure ratings.

Recovery Cylinder

Use an appropriate refillable recovery cylinder and follow applicable handling requirements.

Refrigerant Scale

Use an accurate scale to control charge and recovery quantities.

Follow the Equipment Manufacturer’s Specification

R-454B equipment commonly uses synthetic lubricants such as POE formulations selected for the particular compressor and application.

Do not assume that an oil is correct merely because it is labeled POE. Lubricant chemistry and viscosity must meet the compressor or equipment manufacturer’s specification.

MOISTURE CONTROL

Where POE lubricant is used, minimize atmospheric exposure, keep lubricant containers sealed, use appropriate filter-driers, and evacuate the system correctly after service.

Do Not Put R-454B Into Existing R-410A Equipment

R-454B is being used in applications previously served by R-410A, but that does not make it a field retrofit refrigerant for existing R-410A systems.

R-410A equipment was designed around an A1 refrigerant. R-454B equipment is designed around an A2L refrigerant and may include safety provisions that do not exist in an older R-410A system.

CRITICAL RULE

Do not charge R-454B into equipment designed for R-410A. Use the refrigerant specified by the equipment manufacturer.

R-454B, R-32, and R-410A Are Separate Refrigerants

R-454B contains R-32. R-410A also contains R-32. That common component does not make any of these refrigerants interchangeable.

Adding R-32 or R-410A to R-454B changes the intended refrigerant composition and creates an improper mixture with an uncertain pressure-temperature relationship and other changed characteristics.

SERVICE RULE

R-454B equipment gets R-454B. R-32 equipment gets R-32. R-410A equipment gets R-410A.

Recover R-454B With Appropriate Equipment

R-454B removed during service must be handled using proper recovery procedures and equipment suitable for the refrigerant and its A2L classification.

Keeping recovered refrigerants separated preserves refrigerant identity and prevents contamination of other recovered refrigerant.

RECOVERY CYLINDER

Do not mix recovered R-454B with R-410A, R-32, or another refrigerant in a cylinder containing a known refrigerant.

Charge Quantity Is Part of the Safety Design

With A2L equipment, refrigerant charge is more than a performance consideration. The amount of refrigerant in a system can also be related to equipment safety requirements, occupied-space considerations, and mitigation provisions.

Do not intentionally overcharge an R-454B system or modify the approved refrigerant quantity outside the manufacturer’s instructions.

CHARGE BY SPECIFICATION

Use the equipment nameplate and manufacturer charging information. Do not substitute a familiar R-410A charge quantity for an R-454B system.

Use Is Application-Specific

EPA’s Significant New Alternatives Policy program evaluates refrigerant substitutes for specific end uses. R-454B has been listed as acceptable subject to use conditions for specified residential and light-commercial air-conditioning and heat-pump applications.

The required use conditions are part of the acceptable application of the refrigerant. A refrigerant’s presence on a SNAP list does not mean it can be installed in any HVAC/R appliance.

EPA SNAP CONCEPT

Refrigerant acceptability depends on the refrigerant, the end use, the equipment, and the applicable use conditions.

Read the Nameplate Before Connecting Your Tools

As R-32 and R-454B equipment becomes more common, technicians can no longer assume that a recently manufactured residential air conditioner or heat pump contains R-410A.

Two systems that look very similar externally may contain different refrigerants and have different service requirements.

FIRST STEP

Read the equipment nameplate and identify the refrigerant before beginning service.

What to Remember About R-454B

R-454B combines many concepts from earlier lessons: refrigerant blends, bubble and dew points, temperature glide, liquid charging, environmental impact, A2L safety, recovery, equipment compatibility, and refrigerant identification.

EPA EXAM AND FIELD REVIEW

Remember that R-454B is a zeotropic A2L blend containing approximately 68.9% R-32 and 31.1% R-1234yf. It has zero ODP and substantially lower GWP than R-410A. Because it is a blend, technicians must understand bubble point, dew point, temperature glide, and proper liquid withdrawal. Because it is A2L, technicians must also apply appropriate ventilation, ignition-control, recovery, and service-tool practices.

Avoid These R-454B Errors

“R-454B is a single-component refrigerant.”

No. It is a blend of R-32 and R-1234yf.

“R-454B has no temperature glide.”

No. R-454B is zeotropic and has separate bubble and dew saturation temperatures.

“R-454B is just a lower-GWP R-410A.”

No. The refrigerants have different compositions, safety classifications, and equipment requirements.

“R-454B can replace R-410A in an existing unit.”

No. Existing R-410A equipment was not designed around the A2L characteristics and safety requirements of R-454B.

“Because R-454B contains R-32, R-32 can top it off.”

No. Adding R-32 changes the blend composition.

“Any R-410A tool is automatically suitable for R-454B.”

No. Refrigerant-handling equipment should be verified for R-454B and A2L service.

R-454B Refrigerant

  1. Is R-454B a single-component refrigerant or a blend?
  2. What two refrigerants make up R-454B?
  3. Approximately what percentage of R-454B is R-32?
  4. Approximately what percentage is R-1234yf?
  5. What is the ASHRAE safety classification of R-454B?
  6. Is R-454B azeotropic or zeotropic?
  7. Does R-454B have temperature glide?
  8. Which saturation value is used when calculating superheat?
  9. Which saturation value is used when calculating subcooling?
  10. Why should R-454B normally be withdrawn from a supply cylinder as liquid?
  11. What is fractionation?
  12. How does the safety classification of R-454B differ from R-410A?
  13. Why should R-454B not be charged into existing R-410A equipment?
  14. Why must service equipment be checked for A2L compatibility?
  15. Why is refrigerant identification increasingly important when servicing newer air-conditioning equipment?

What You Should Have Learned

R-454B Is a Blend

It contains approximately 68.9% R-32 and 31.1% R-1234yf by mass.

R-454B Is Zeotropic

It has temperature glide and separate bubble-point and dew-point saturation temperatures.

R-454B Is A2L

It combines lower toxicity with lower-flammability characteristics.

Its GWP Is Much Lower Than R-410A

Reducing direct climate impact is a major reason for its use in new comfort-cooling equipment.

Liquid Withdrawal Matters

R-454B should normally be withdrawn from its supply cylinder as liquid to maintain blend composition.

A2L Procedures Apply

Ventilation, ignition-source control, refrigerant identification, recovery, and compatible service tools are important.

R-454B Is Not R-410A

Similar applications do not make the two refrigerants interchangeable.

Equipment Is Refrigerant-Specific

R-454B should only be used in equipment designed and approved for R-454B.

NEXT LESSON

HFO Refrigerants: R-1234yf and R-1234ze(E)

The next lesson examines hydrofluoroolefin, or HFO, refrigerants. We will look at why HFO refrigerants have very low global warming potential, compare HFC and HFO chemistry, and examine R-1234yf and R-1234ze(E), two important refrigerants that illustrate the role HFO technology plays in modern refrigeration and air-conditioning systems.