REFRIGERATION THEORY

Heat Transfer: Conduction, Convection, and Radiation

Heat does not simply disappear from one place and appear in another. It must move through one or more physical heat-transfer processes.

The three basic methods of heat transfer are conduction, convection, and radiation. HVAC/R systems rely heavily on all three, although conduction and convection dominate most coil and air-distribution processes.

What You Will Learn

By the end of this lesson you should be able to:

1

Define conduction.

Explain how heat moves through a material or between materials that are in direct contact.

2

Define convection.

Explain how heat is transferred by the movement of air or another fluid.

3

Distinguish natural and forced convection.

Recognize the difference between buoyancy-driven fluid movement and movement created by fans or pumps.

4

Define radiation.

Explain how heat can travel by electromagnetic energy without direct material contact.

5

Apply all three methods to HVAC/R.

Identify conduction, convection, and radiation in coils, ducts, piping, buildings, and equipment.

6

Recognize combined heat transfer.

Understand that real HVAC/R systems frequently use more than one heat-transfer method at the same time.

Heat Moves by Conduction, Convection, or Radiation

Three methods of heat transfer infographic showing conduction through metal, convection through moving air, and radiation from the sun to a building.
Figure 6. Conduction, convection, and radiation are the three basic methods by which heat moves from one location or substance to another.
CONDUCTION

Heat Through Contact

Heat moves through a material or between materials that are touching.

CONVECTION

Heat Through Fluid Movement

Heat is carried by the movement of air, water, refrigerant, or another fluid.

RADIATION

Heat Through Electromagnetic Energy

Heat travels through space without requiring direct physical contact between the source and the receiving surface.

Heat Transfer Through Direct Contact

Conduction occurs when thermal energy moves from molecule to molecule within a material or from one material directly into another material that it touches.

HOTTER

Higher-energy molecules

SOLID MATERIAL

Energy transfers through neighboring molecules.

COOLER

Lower-energy molecules

Materials Conduct Heat at Different Rates

Copper and aluminum are widely used in HVAC/R heat exchangers because they transfer heat much more readily than many insulating materials.

Heat Must Pass Through Coil Materials

Consider an air-conditioning evaporator. Heat from the indoor air must eventually reach the refrigerant inside the coil.

1

Air Warms the Fin

Heat reaches the aluminum fin from the warmer indoor air.

2

Fin Conducts to Tube

Heat conducts through the metal fin toward the copper tubing.

3

Tube Conducts to Refrigerant

Heat conducts through the tube wall to the colder refrigerant inside.

Clean Surfaces Improve Heat Transfer

Dirt, corrosion, damaged fins, or insulating debris can interfere with heat transfer between the air and the coil surface.

Heat Transfer by Moving Fluids

Convection is heat transfer associated with the movement of a fluid. In HVAC/R work, the fluid may be air, water, glycol, refrigerant, or another liquid or gas.

NATURAL CONVECTION

Movement Caused Naturally

Density differences cause warmer fluid to rise and cooler fluid to fall, creating natural circulation without a fan or pump.

FORCED CONVECTION

Movement Created Mechanically

A fan, blower, or pump moves the fluid and increases heat transfer.

Warm Fluids Rise and Cooler Fluids Fall

When a fluid is heated, it often becomes less dense. Cooler, denser fluid tends to move downward while warmer fluid rises. This creates natural circulation.

WARMER AIR

Less dense

COOLER AIR

More dense

Natural Convection Is Usually Slower

Natural convection can move useful amounts of heat, but forced convection generally provides much greater and more controllable heat-transfer rates.

Fans and Pumps Increase Heat Transfer

Most modern air-conditioning systems rely heavily on forced convection.

Indoor Blower

Moves return air across the evaporator coil and distributes cooled air through the duct system.

Condenser Fan

Moves outdoor air across the condenser coil so heat can be rejected from the refrigerant.

Hydronic Pump

Moves water or glycol through piping and heat exchangers.

Refrigerant Flow

The compressor creates the pressure difference that moves refrigerant through the refrigeration circuit.

Airflow Directly Affects Heat Transfer

If airflow across a coil is too low, the coil cannot exchange heat with the air at its intended rate. Many refrigeration symptoms that appear to be refrigerant problems can actually begin with an airflow problem.

Heat Transfer Without Direct Contact

Radiation transfers heat by electromagnetic energy. Unlike conduction and convection, radiation does not require direct contact or fluid movement between the heat source and the receiving surface.

Heat Source

The sun emits radiant energy.

→ → →

Building Surface

Roof, walls, windows, and other surfaces absorb some of that energy.

Radiation Can Travel Through Empty Space

Radiant energy from the sun reaches the earth through space. This is fundamentally different from conduction and convection, which require matter to transfer heat.

Solar Radiation Becomes an HVAC Load

Radiant heat entering a building can significantly increase the cooling load.

Roof

Solar radiation heats the roof surface, which then transfers heat inward through the structure.

Walls

Sun-exposed walls absorb radiant energy and become warmer than shaded surfaces.

Windows

Solar radiation can pass through glazing and heat interior floors, furniture, and other surfaces.

People and Equipment

Occupants, lights, and equipment also exchange radiant heat with surrounding surfaces.

Real Systems Rarely Use Only One Method

An HVAC/R heat exchanger usually involves several heat-transfer processes occurring at the same time.

CONVECTION

Moving air transfers heat to or from the coil surface.

CONDUCTION

Heat moves through fins and tubing.

REFRIGERANT

Heat enters or leaves the refrigerant inside the tubing.

Heat Always Moves Because a Temperature Difference Exists

Conduction, convection, and radiation describe the physical methods of heat transfer, but the driving force remains a temperature difference between warmer and cooler regions.

How Heat Reaches the Refrigerant

1

Warm Return Air

The blower forces warmer room air across the cold evaporator coil.

2

Convection

Heat transfers from the moving air to the colder coil surface.

3

Conduction

Heat moves through the aluminum fins and copper tubing.

4

Refrigerant Absorbs Heat

The refrigerant absorbs energy and vaporizes inside the evaporator.

How Heat Leaves the Refrigerant

1

Hot Refrigerant

High-pressure refrigerant enters the condenser hotter than the outdoor air.

2

Conduction

Heat moves from the refrigerant through the copper tube and coil fins.

3

Forced Convection

The condenser fan moves cooler outdoor air across the coil.

4

Heat Rejected

The moving air carries the rejected system heat away from the condenser.

Sometimes We Want to Slow Heat Transfer

HVAC/R systems do not always try to increase heat transfer. In refrigerant lines, ducts, piping, and building surfaces, insulation is often used to reduce unwanted heat movement.

Suction-Line Insulation

Reduces unwanted heat gain into the cold suction line and helps prevent condensation.

Duct Insulation

Reduces heat gain or loss between conditioned air and surrounding spaces.

Building Insulation

Reduces conduction through roofs, walls, floors, and ceilings.

Pipe Insulation

Reduces heat loss or heat gain from hydronic and refrigeration piping.

Insulation Does Not Stop Heat Completely

Insulation slows the rate of heat transfer. As long as a temperature difference exists, some heat transfer can still occur.

Avoid These Heat-Transfer Errors

“Convection only means warm air rising.”

That is natural convection. Forced convection also occurs when fans or pumps mechanically move a fluid.

“Radiation requires air.”

Radiation can travel through empty space and does not require air or another fluid.

“A coil transfers heat only by conduction.”

Heat conducts through the metal coil, but convection transfers heat between the coil surface and the moving air.

“Insulation prevents all heat flow.”

Insulation reduces the rate of heat transfer but does not eliminate it completely.

Can You Identify the Heat-Transfer Method?

  1. What is conduction?
  2. Why are copper and aluminum commonly used in HVAC/R heat exchangers?
  3. What is convection?
  4. What is the difference between natural convection and forced convection?
  5. What creates forced convection across an evaporator coil?
  6. What creates forced convection across an air-cooled condenser?
  7. What is radiation?
  8. Why can radiant heat travel through space?
  9. How does solar radiation affect building cooling load?
  10. What heat-transfer method carries heat through a copper tube wall?
  11. What heat-transfer method moves heat between air and a coil surface?
  12. Why does low airflow reduce heat transfer across a coil?
  13. How can conduction and convection occur together in an evaporator?
  14. Why does insulation reduce but not completely stop heat transfer?

What You Should Have Learned

1

Conduction transfers heat through direct contact within a material or between materials that touch.

2

Convection transfers heat through the movement of air or another fluid.

3

Natural convection results from density differences, while forced convection uses fans or pumps.

4

Radiation transfers heat through electromagnetic energy and does not require direct contact or fluid movement.

5

HVAC/R coils commonly use convection between the fluid and coil surface and conduction through the coil materials.

6

Solar radiation contributes directly to building cooling loads.

7

Airflow is critical because forced convection determines how effectively many HVAC coils exchange heat with the air.

8

Insulation slows unwanted heat transfer but does not eliminate heat transfer completely.

NEXT LESSON

Pressure, Atmospheric Pressure, Gauge Pressure, and Vacuum

Heat transfer explains how energy moves. The next lesson introduces pressure and establishes the difference between atmospheric pressure, gauge pressure, absolute pressure, and vacuum before we begin working with refrigeration pressure-temperature relationships.